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Engineered for Innovation 

TEK4 is continuing to move it's Technology forward in 2020, we us developing our Robot Box system, enabling over 24 hours of unmanned machining, camera repair systems and laser ablation systems. TEK4 is working on even more new advanced technology which will be tested and available this year

TEK4 is a world leader is design, manufacture and technology on EDM hole drilling machines. With over 40 years of experience in this industry, TEK4 is able to offer the most advanced EDM hole drilling machines available for drilling straight, shaped cooling holes into aero and IGT blades, vanes and other components. TEK4 offers EDM hole drilling machines currently in 4 different sizes, Aero, ST, XLL, GXL so no matter the size of your component TEK4 has a edm hole drilling machine for it. EDM hole drilling is what TEK4 specialise in with a team of over 30, we will be able to get the best out of your project.

TEK4 specialises in HSD known as high speed EDM drilling machines. TEK4s HSD machines are available in 4 different sizes, for aero and IGT components. Our HSD machines are all able to have a laser ablation head retrofitted to all of our machines, for drill after coating. If you would like to know more about TEK4s HSD EDM machines, please visit the contact us page for more details.

Leading Hole Drilling Innovation

EDM

Laser

STEM

At TEK4, we design and manufacture advanced Fast Hole Drill (FHD) EDM machines for the accurate and efficient drilling of cooling holes in aerospace and industrial gas turbine (IGT) parts — including blades, vanes, and segments.

Our systems combine leading-edge technologies to meet the most demanding manufacturing requirements:

  • EDM Fast Hole Drilling for straight and shaped holes

  • Laser for precision drilling, cutting, and ceramic coating ablation

  • ECM (Electrochemical Machining) for deep STEM drilling of complex cooling passages​

With a focus on performance, reliability, and innovation, TEK4 delivers complete drilling solutions trusted by global OEMs and tier-one suppliers.

TEK4s laser drilling machines systems provides exceptional performance, rugged stability, and straightforward user-friendly approach. Each machine features a single beam delivery mirror for ease and stability of beam alignment. TEK4 edm drilling machines the latest generation of fast hole drill EDM machines, featuring many new technologies and systems, including a completely new control system, through-flushing tooling, and drill after coating (DAC) technology to name a few.  

Makino, Winbro, EXCETEK, Sodick, 

Small hole EDM drilling, Gas turbine blade repair, Jet engine blade repair, STEM drilling, Laser drilling

TEK4's FHD EDM hole popper machines are available in 4 different size machines, giving great flexibility and options for hole drilling. The 6th generation of EDM hole popper machines features many world-leading improvements and latest technologies, which include optional drill after coating technology, 30% improvements in shaped hole drilling and next-generation breakthrough detection. EDM hole popper machines are designed and build for small hole drilling in, aero and IGT blades, vanes, segments, and other components.

TEK4 is currently a world leader in fast hole drilling and high speed drilling EDM,  with customer around the  world TEK4 is leading the  way in EDM drilling technology, TEK4 recently beat out Winbro Group, Makino and Winbro Group Technologies in a study comparing the speed and drilling of quality of TEK4 6g FHD and HSD machine verse Winbro Group, Makino and Winbro Group Technologies, TEK4 machines were around 10-15% faster. TEK4 specialise in EDM machines and EDM hole drilling machines and with our brand new factory TEK4 is able to push our EDM machines into better technology and produce with our new research and development  aero. EDM drilling for the aerospace and industry gas turbine (IGT) industry. TEK4s EDM machines are all designed and manufactured in Blaby Leicestershire, UK. We have a brand new show room for customer visits and for doing trials for customers. TEK4 also manufacture Laser drilling and cutting machine plus STEM drilling holes. 

TEK4 edm hole drilling machines are some of the best machines available on today's market, with advanced drilling technology and breakthrough time saving benefits with these machines. 

edm hole drillingedm drilling machines,

fast hole drilling edmhigh speed edm,

laser drilling

Next-Level Performance with 8g Technology

 

  • Typically 20% Faster than our 7g models — increase output without compromising precision

  • 43% Smaller Footprint - Powerful performance in a space-efficient form, which is 43% smaller than TEK4's previous product

  • Advanced Breakthrough Detection — ensures precise depth control and clean hole exits

  • Rapid Shaped Hole Drilling — ideal for complex, high-speed applications

  • Automatic Tool Changer — auto changing of electrodes and electrode guides with intelligent electrode changing technology

  • Built-In Probing System — improves accuracy through automated setup and measurement. Check out our 3 steps to accuracy

  • Optional Built-In Camera System — enables real-time digital visual monitoring, ideal for picking up exciting holes or optical features. Streamlines production with intelligent feature recognition

  • Optional Laser Ablation Module — adds hybrid machining capabilities. Drill after coating with dual process in a single machine

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edm drilling machines World leading in FHd / HSD hole drilling, EDM drilling machines, automation cells, EDM fast hole drilling, Laser ablation.

TEK4 fast hole drill edm and hole popper edm machines are the very best machines available, with the very best technology and advanced drilling features.  

TEK4’s EDM drilling machine (Electrical discharge machining) are designed and built in Leicestershire, United Kingdom. EDM drilling is a manufacturing process where the desired hole, straight or shaped is obtained by using an electrical discharge between the part and the brass electrode. Our EDM systems are some of the most advanced EDM drilling machines available, with our newest 6thgeneration of edm systems producing world leading performance, best in class metallurgyand dynamicfeatures. Our high speed edm machines are designed and built to hole drilling in small, medium, large and very large aero and IGT blades, vanes, segments and other components. All of our EDM systems can have drill after coating technology (DAC), which uses a high-frequency fibre laser to remove the non-conductive coatings on components, this advanced technology enables cooling holes to be drilled into the part after the thermal barrier coating has been removed in the same edm system. This gives great flexible allowing both the laser ablation and edm system to be in one machine giving excellent levels of accuracy to be achieved between the 2 processes helping to keep the thermal barrier coating overcut to a minimum.  edm cooling holes is a process applied to jet engines and gas urbines, blades, vanes, segments and other components 

Our Precision Solutions

 

 

 

  • Turnkey Solutions

 

  • Technical Consultancy

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Demonstrations and Trials

At TEK4, we offer in-depth demonstrations and customised trials designed around your specific goals and applications.

Whether you're interested in a particular model or need to solve a unique manufacturing challenge, our experts will guide you through the process, showcasing exactly what our technology can do for you.

Discover the right solution with a hands-on experience

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Worldwide Technical Centers & Support

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TEK4 - Leicestershire, UK

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TEK4 - South Carolina, USA

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TEK4 Office

Worldwide Technical Centers & Support

Local support partners

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